
4 / surfox.com • SURFOX Weld Cleaning Systems
Passivation
Why is passivation important?
Stainless steel is able to resist corrosion thanks to a passive chromium oxide layer
that forms on its surface. The formation of this protective layer is called passivation.
Abrasion or excessive heat (caused by welding) will destroy this protective layer and
expose the metal to corrosion.
Beginning of passivation process End of passivation process
Passivation occurs when the
chromium contained in the
stainless steel comes in contact
with the oxygen in the air. This
chemical reaction forms a passive
chromium oxide layer, which will
protect the surface of stainless
steel. To form a thick and uniform
chromium oxide passive layer, the
surface of the parent material
must be perfectly clean and free
of any contaminants.
Mechanical abrasion, thermal
treatment, welding, salt, strong
acids and galvanic contamination
will damage the chromium oxide
layer and lead to unwanted
oxidation. In order to fully
restore the corrosion resistance
of stainless steel and avoid any
interference in the passivation
process, the heat tint as well as
other surface contaminants must
be removed.
SURFOX is a safe, effective and
fast electrochemical cleaning
system. The rate of cleaning
welds with this system is between
3-5 feet per minute.
The SURFOX system combines
both the cleaning power of
electrical current and the
passivation properties of
electroyte cleaning solutions.
Passivation instantaneously
begins after the SURFOX
electrochemical cleaning process
is completed. It usually takes
between 24 to 48 hours for
passivation to be completed and
stabilized.
Watch a short video about
passivation on your smart
phone.
Oxygen
Chromium
Cr
2
O
3
Protective oxide layer
Thickness:
1 to 5 nanometers
(1 to 10 molecules)
Stainless Steel
Stainless Steel
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